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You Can Assemble the World’s First Flatpack Truck in 12 Hours, Just Like an Ikea Bookshelf

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FAMED FORMULA 1 designer Gordon Murray has created another cool vehicle, but it’s not a race car. It’s a big, boxy truck that ships in pieces that go together just like that bookcase you bought at Ikea.

Murray designed the flat-pack truck, called the OX, for philanthropist Torquil Norman and his company, Global Vehicle Trust. The first prototype appeared in 2013. Three years, $4 million, and two prototypes later, the Trust has revealed a tested, more complete version.

 

Inspiration for the OX came from the Africar, a lightweight, all-terrain vehicle that came and went in the mid-1980s. The flat-pack construction, however, is a first. “No one has done a flat-pack truck before, so the problems you need to solve are very different from anything like housing or furniture,” Murray says. “We really had to start from scratch.” That meant designing the truck in CAD and then iterating again and again on how to break it down and economically pack it together. The final OX prototype comes in about 60 pieces, Murray says.

And the idea is brilliant: A flat-pack vehicle, much like flat-pack furniture, requires less space for shipping. (A 40-foot shipping container can hold six flat-packed trucks but just two assembled trucks.) That makes it easier and cheaper to send trucks to Africa—OX’s initial market—where reliable ground transportation is a scarce and valuable resource.

The company claims three people can build an OX in just 12 hours. That’s thanks to user-friendly touches like the windshield, which features three identical panels that are easily assembled and replaced. The OX’s ground clearance and 45 degree approach- and departure-angle let it tackle the roughest roads. Top Gear called the truck unbreakable, and applauded its smooth ride. And there’s plenty more: OX’s website compares the trucks specs to those of a 4×4 cab truck and a 4×4 passenger vehicle—the OX bests them both on multiple fronts.

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The OX, for example, is much lighter than the average truck because of Murray’s iStream manufacturing method. His radical approach aims to upend vehicle manufacturing by replacing stamped steel unibodies with honeycomb tube steel frames coated in composite materials like fiberglass, polyurethane, and paper. The OX, however, has drastically different needs. “We couldn’t use the standard iStream as the material because the sort of abuse a truck gets in Africa—like dropping a 44-gallon drum of water onto it from a couple of meters up—it’s just going to punch a hole in the composite panel.” Instead, the OX uses a waterproof bonded wood composite. Murray and his team found the material, known as Scandinavian engineered plywood, or Wisa board, after a global search for a durable but lightweight material. Wisa board gets used on children’s playgrounds and in the backs of trucks that carry wet gravel out of quarries—strong stuff. Whether with composite steel or plywood, if the iStream technique takes off, Murray says it would fundamentally alter the way cars are made.

That’s a bold claim from a brilliant thinker, but when WIRED talked to Murray about iStream in 2011, he said this technique could make cars 20 to 25 percent lighter and 60 percent more efficient to manufacture. The OX is the closest Murray has come to a proof of concept—but it’s still got a ways to go. GVT has estimated it’ll need another $4 million to get OX trucks out into the world, but Murray says that figure just explains the cost needed to get a low volume number of humanitarian trucks into Africa. Murray sees broader potential. “There’s definitely a much bigger global market—there are certainly markets in China, Southeast Asia,” he says. “Now that we’ve benchmarked it, we also feel there’s a huge market for the truck in the developed world, for the farming community.” Another bold claim from a bold thinker.

Source: Wired

Understanding types of Pick-Up Trucks

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There are many names for pickup truck cab types. Regular Cab, Standard Cab, Access Cab, extended Cab, King Cab, Quad Cab, extended Cab, Super Cab, Super Crew, Crew Cab, Mega Cab and Crew Max to name a few. Each pickup truck manufacture tends to come up with their own name for a cab style. Over time, these names and definitions have evolved. When buying aftermarket pickup truck accessories, this can cause ordering issues. Here is a guide to help make ordering accessories for your pickup truck easier.Ultimately, there are 3 types of pickup truck cabs. Regular cabs, extended Cabs and Crew Cabs. Through vehicle evolution, the exact definition has changed.

regular_extended_crew_imagesRegular Cab: A regular cab has a single row of seats and a single set of doors, one on each side. A regular cab always used to be a pickup truck with 2 doors. However, with the 2008 Ford F250 Superduty, their regular cab now has 2 very small rear doors.

Extended Cab: The extended cab started out as a pickup truck with 2 doors that had extra space behind the front seats and 2 rear windows. Through evolution this cab style added rear seating and a 3rd door. Today the extended cab pickup truck has 2 front doors, rear seating and 2 rear doors that can be opened if the front door is opened first. Today, each pickup truck manufacturer has their own name for this style of cab.

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Double Cabs: were first released in 2014. Double cabs have 4 full doors that all open the same direction, like car doors. Measuring under the back door handle, the back door of this truck measures 30-1/2″ wide. In 2014 models, the 4th character of the VIN number is “V”. In 2015 models, the 10th character of the VIN number is “Z”.

Crew Cabs have 4 full doors that all open the same direction, like car doors. All 4 handles are on the outside of the truck. Visually, the front and back doors are approximately the same width across. In 2014 models, the 4th character of the VIN number is “U”. In 2015 models, the 10th character of the VIN number is “F”. In the 2014-2015 New Body Style Crew Cabs, measuring under the back door handle, the back door of this truck measures 40″ wide.

Kindly read this document for details on truck types/name by different truck manufacturer.

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